If intelligent sensors and actuators are to be integrated into an automation system, IO-Link is ideal for communication. But what tangible benefits does the technology offer? What is the ROI?
The airy industrial hall has a transfer station with two production robots, with an optical distance sensor in the middle. The core of the latest customer project from the automation company Aerne Engineering is already working. Of course, the finished system for positioning and processing plastic products should also work error-free and efficiently at the customer’s site.
This requires, among other things, powerful sensors that solve specific challenges in the best possible way. These include, for example, deep black or reflective surfaces that make object recognition difficult. In the past, selecting and testing suitable sensors was often even more cumbersome, but modern offerings with sensor handling supported by IO-Link are now convincing. The time savings can be up to 30 per cent with complex analogue measurements.
A smart sensor provides the primary measurement data and performs significantly more thanks to the integrated microcontroller. Its extended functions can optimize the measurement physics for specific applications, evaluate the measurement signal and provide additional device and environment information. They make controlling systems and machines even more robustly and flexibly possible.
IO-Link enables efficient communication with smart sensors and intuitive parameterization in this case. For this reason, Baumer also makes IO-Link available as a standard for all sensor technologies as a communication or parameterization interface. At Aerne Engineering, the special machine construction division focuses on various new challenges. As a result, there are always new metrological application challenges that we have to solve quickly. This often calls for new approaches that enable highly efficient and fast solutions. Object recognition plays a major role in customer orders for factory automation.
This requires sensors that reliably detect products such as baked goods, transport crates, plastic pipes or metal parts. Surfaces and materials make special demands on sensor performance and parameterization, which are difficult for sensors to detect. This can be transparent packaging, highly reflective steel or deep black plastic products.
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It is a manufacturer-independent engineering tool developers can use to find the right IO-Link sensor for their application more quickly. To this end, it supports users in all phases of sensor selection and commissioning:
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